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Optical measurement techniques for in-line process control in CdS/CdTe solar cell manufacturing

dc.contributor.authorKephart, Jason Michael, author
dc.contributor.authorSampath, Walajabad, advisor
dc.contributor.authorSites, James, committee member
dc.contributor.authorOlsson, Anders, committee member
dc.date.accessioned2007-01-03T05:35:27Z
dc.date.available2007-01-03T05:35:27Z
dc.date.issued2011
dc.description.abstractCdS/CdTe solar cells have achieved gigawatt-scale commercial production at a lower cost than traditional crystalline silicon photovoltaics. With large-scale production of semiconductor devices, process control is critical to ensuring consistent quality. While there are many classes of materials characterization techniques including scanning probe, x-ray, electronic techniques, optical techniques are particularly promising for in-line structural characterization and process control. They are fast, non-contact, occupationally safe, precise, and can be performed immediately after film deposition to detect problems early in the manufacturing process. Two such optical techniques are examined here: spectroscopic ellipsometry and scanning white light interferometry. Spectroscopic ellipsometry consists of measuring the change in polarization of light reflected from a thin film structure. Fitting a model to the data provides structural information such as layer thickness and optical properties. Visually rough films can be a major obstacle to the use of ellipsometry, and processing options are explored to reduce roughness to acceptable levels. Ellipsometry has been shown to be accurate within 4% of thickness for the CdTe absorber layer and the CdS window layer can be measured accurately under the CdTe absorber for layers thicker than about 100 nm. Scanning white light interferometry (SWLI) uses the interference of reflected light from a surface to construct an extremely precise depth profile. This technique was examined for measurement of surface morphology and roughness as well as the measurement of film step heights, which could indicate whether or not the technique can be used for scribe metrology. Though the lateral resolution is limited by the use of optical microscopy, it has been shown that surface features can be resolved. Step height measurements match stylus profilometry very closely over a wide range of device thicknesses.
dc.format.mediumborn digital
dc.format.mediummasters theses
dc.identifierKephart_colostate_0053N_10674.pdf
dc.identifier.urihttp://hdl.handle.net/10217/48203
dc.languageEnglish
dc.language.isoeng
dc.publisherColorado State University. Libraries
dc.relation.ispartof2000-2019
dc.rightsCopyright and other restrictions may apply. User is responsible for compliance with all applicable laws. For information about copyright law, please see https://libguides.colostate.edu/copyright.
dc.titleOptical measurement techniques for in-line process control in CdS/CdTe solar cell manufacturing
dc.typeText
dcterms.rights.dplaThis Item is protected by copyright and/or related rights (https://rightsstatements.org/vocab/InC/1.0/). You are free to use this Item in any way that is permitted by the copyright and related rights legislation that applies to your use. For other uses you need to obtain permission from the rights-holder(s).
thesis.degree.disciplineMechanical Engineering
thesis.degree.grantorColorado State University
thesis.degree.levelMasters
thesis.degree.nameMaster of Science (M.S.)

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