Bioplastic production from microalgae with fuel co-products: a techno-economic and life-cycle assessment
Date
2019
Authors
Beckstrom, Braden Dale, author
Quinn, Jason C., advisor
Marchese, Anthony, committee member
Sheehan, John, committee member
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Abstract
Concerns over depleting oil reserves and national security have spurred renewed vigor in developing bio-based products. One specific area of growing concern is the consumption of petroleum based plastics, which is expected to consume 20% of global annual oil by 2050. Algae systems represent a promising pathway for the development of a bioplastic feedstock but have many technological challenges. Algae-based plastics offer a promising alleviate that would decrease oil consumption, improve environmental impact, and in some cases even improve plastic performance. This study investigates the economic viability and environmental impact of an algae biorefinery that integrates the complementary functions of bioplastic and fuel production. The bioplastic and biofuel biorefinery modeled herein includes nine different production scenarios. Performance of the facility was validated based on experimental systems with modeling work focusing on mass and energy balances of all required sub-processes in the production pathway. Results show the minimum selling price of the bioplastic feedstock is within the realm of economic competition with prices as low as $970 USD tonne-1. Additionally, LCA results indicate drastic improvements in environmental performance of the produced bioplastic feedstock, with reductions ranging between 67-116% compared to petroleum based plastics. These results indicate that an algae biorefinery focused on bioplastic feedstock production and fuels has the potential to operate both economically and sustainably. Sensitivity analysis results, alternative co-products (given that fuels represent minimal value) and product market potential are discussed.
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Subject
biorefinery
protein
biofuels
sustainability
carbon utilization